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Why Epoxy Coating is the Best for the Food Industry Flooring?

Why Epoxy Coating is the Best for the Food Industry Flooring?

The food processing business, like many other industrial structures, must follow government regulations. Food processing industry maintenance managers are responsible for ensuring that the government's health criteria are met. Certain meals can contain hazardous ingredients if they are not correctly handled, which can have a variety of negative implications. A strong dedication to sanitary processes is among the factors why fast-food outlets and restaurants provide safety precautions as a vital aspect of their company.

Certain food byproducts frequently fall to the ground when working in the food manufacturing business. Fatty acids, oils, blood, sugar, even chemicals are just a few examples. It is a necessity of the food processing sector to keep all portions of the facility clean, including the floor. The health department inspects these standards on a regular basis to ensure that they are up to date.

Installing a specific sort of floor coating is one technique to protect a food processing industry's floor and avoid problems. Epoxy floor coating is used by many food processing companies to improve the hygienic standards of their facilities and, as a result, their products.

In the food sector, there's a strong rationale why epoxy floor treatment is so popular. It protects you against acids and alkalis, for one reason. Because of its great stickiness and ability to withstand abrasive cleaning techniques and chemicals, this kind of flooring solution is perfect for keeping your workplace clean and pristine. It's crucial to have a floor covering that can endure the severity of some chemical cleaners. With the use of anti-slip adhesives, epoxy floor coating also produces a safe working environment, allowing for rapid production and no physical safety concerns.

Floors in the food processing industry must be long-lasting. The longer a floor lasts, the more likely it is that it will be hygienic. To build a food processing factory that is safe, efficient, and government-approved, you must have a clean surface.

The Most Crucial Aspects in Flooring in the Food Industry

In all areas, having the correct flooring placed across a workplace can make a major difference in terms of safety. The following are some of the most vital aspects in food processing plants:

👉 Safeguarding the concrete substrate against problems like cracking, peeling, and bubbling, which can all provide a trip hazard. This type of harm also makes cleaning difficult and allows bacteria to thrive more easily.

👉 In a wet environment, creating traction for a steady flow of pedestrian and vehicular traffic.

👉 Having the ability to withstand heat stress, particularly in chilled regions.

👉 Keeping the environment as clean and sanitary as feasible.

Why Flooring Solutions in the Food Industry Matters?

Getting the floor space just right is critical to ensuring that the site can operate hygienically, safely, and efficiently in the long run.

The flooring is the foundation on where all the equipment is housed, all the crew moves around, and all the product is created and kept, and it is often disregarded. If harmful germs can permeate the floor area, produce will get infected and spoiled soon.

The most prevalent cause of unsanitary flooring is when gaps and holes emerge in the surface, as this provides a tough hiding place for dirt, filth, and hazardous microorganisms. Bacteria can spread across the site from here, moving between places on the soles of footwear or equipment wheels.

To avoid this, flooring in beverage and food manufacturing areas should be smooth and waterproof, with coving flowing around the perimeter. These features will make it easier for the cleaning crew to clean the area fast and effectively without having to think about grime and dirt becoming stuck in the flooring.

The flooring must also be durable enough to preserve these benefits in the face of the shocks, chemicals, traffic, misuse, and wear that come with working in a busy industrial setting. The floor will no longer be able to promote a sanitary working environment if any of the facts of day-to-day operations force it to crack, collapse, or otherwise fail.

Stainless steel drainage must be incorporated into the floor plan to ensure that impurities on the flooring are adequately removed. When building the drains, keep in mind that they should be large enough to handle the site's workload without obstructing and that the floor should slope towards the drains to prevent liquids from ponding and stagnating. The coating must go up to the drainage with no cracks to guarantee that the floor's seamlessness is not affected.

Why Epoxy Coating is the Best for the Food Industry Flooring?

The public expects food processing sector producers to adhere to stringent national and local government regulations. Food and beverage preparation enterprises must adhere to highly demanding manufacturing systems and procedures in accordance with stringent national regulatory standards. There are also other food safety guidelines to consider. Public health is constantly concerned about food safety. After all, the general public is the one who eats the goods of food manufacturing enterprises. As a result, businesses in the sector exclusively use epoxy flooring to fulfill the most stringent international, federal, and municipal food safety regulations.

The production of food items such as tinned food, bottled drinks, and dried foods need the strictest cleanliness and hygiene requirements. All surfaces in a production facility's interior should be adequately protected against filth, dust, and tiny particles. The latter can comprise bacteria and other contaminants that might taint the company's food.

Epoxy flooring products provide a continuous surface that prevents dirt from accumulating. Dirt and other particle matter will not accumulate because there are no cracks or holes between pieces of the floor. Because epoxy flooring has a nonporous surface, these particulates are also much easier to clean. It's simple to see how dirt may have an effect on the outcomes of the company's food product.

Microorganism control is another topic that epoxy flooring handles. Food has a short shelf life. With the exception of electronics or mechanical things, which may survive for years, food products only last a few months to a few years after being manufactured. To put it another way, food is easily spoiled. And if food manufacturers do not safeguard their premises, their products will have a far shorter shelf life.

A limited shelf life frequently signifies a higher risk of product turnover. They may only last a short time on shop shelves before becoming unusable. This encourages more manufacturing, which might lead to higher production costs. Any increase in spending that does not result in a considerable increase in profits is not a good method to grow your firm.

The Food Industry Will be Much Safer with Epoxy Flooring

As a result, food manufacturers must ensure that their goods are free of microbial contamination. Using epoxy flooring like Sika food grade epoxy or Hychem epoxy is one of the finest ways they can achieve this. This type of flooring's seamless and nonporous structure inhibits the growth and development of microbes such as fungus and bacteria. As a result, food contamination may be avoided, and the general public's safety can be ensured.

Abrasive cleaning processes are often used in the food sector to sanitize their manufacturing facilities. These make use of extremely harsh chemicals that are required to maintain a germ-free atmosphere. Sadly, these chemicals can harm the floor as well. As a result, an epoxy floor coating can serve as a protective barrier from chemical-induced floor damage.

Epoxy Flooring Solutions and Products for the Food Industry

As mentioned above, Sika® and Hychem Australia (Hychem is an Australian-owned and operated manufacturer and supplier of resinous and cementitious industrial and ornamental flooring. Epoxy and other polyurethane products are some of the key technologies.) are at the forefront of superb epoxy coating products. One product that stands out is the Sikafloor 264 (Sika Australia) because of the following qualities:

➤ Chemical and mechanical resilience is excellent

➤ Application is simple

➤ Proof against liquids

➤ The finish is glossy

➤ It is feasible to have a non-slip surface

If you want to learn more about these flooring solutions and products, Sydney Industrial Coatings is also another trusted supplier of leading epoxy brands that you can rely on.  All the products that we offer are tested to give you the results you wanted to see on all your projects.

Other Advantages of Epoxy Flooring for the Food Industry

A business restaurant’s or a food processing facility's flooring must be able to resist extreme conditions. Acids included in unsaturated fats, dairy foods, vegetable oils, saline, and sweets may erode at flooring. Strong disinfectants and cleaning chemicals containing chemical solvents are also employed in many establishments. Restaurant and processing plants flooring is exposed to pallets, trolleys, steel-wheeled carriages, as well as other heavy loads in addition to cooking and cleaning agents.

An epoxy kitchen floor is a low-cost, long-lasting technology that is designed to handle all these demanding circumstances without scratching, impact damage, or staining. Epoxy flooring for commercial restaurants is a smooth coating that isolates spills while preventing chemicals and food ingredients from leaching into the concrete base. Commercial epoxy flooring has strong adhesion and can readily survive even rigorous abrasive cleaning techniques to keep the surface clean and sanitary.

Conclusion

Epoxy floor coverings are a suitable choice for high-protection areas in food processing facilities, such as areas for packing, maintenance, and staff breaks, along with corridors, lobbies, and office spaces.

This article was created to provide an overview of the resin options available as well as considerations to make when selecting an epoxy floor solution for the food industry.

For more infromation, grab your phone now and dial 1300 037 699 for a free consultation with Sydney Epoxy Floors experts.